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Solution 07 / 09

Production Line Climate

Humidity out of spec, found out when the batch is rejected

What the screen looks like
Live · Secured
Average Line Humidity
57%RH
1 zone warning
ZONE AMixing25.1°51%RHZONE BCoating24.6°48%RHZONE CPacking27.4°68%RH!ZONE DStore26.0°55%RHPRODUCTION LINE
AI Insight

Zone C passes 65 %RH every afternoon after the loading door opens — start the dehumidifier from 12:30

Temp/RH Sensor · Zone C
WiFi · Packing
27.4 °C · 68%
Dehumidifier DH-2
Schedule · Zone C
12:30
Shift Climate Report
Email · 06:00 / 18:00
Excel
  • Zones in production order, with their current temperature and humidity
  • A zone over its limit is highlighted and flashes first
  • Related equipment, such as a dehumidifier, with its schedule
  • The shift report the system sends by itself

Figures on this screen are illustrative; a real one shows readings from your own site.

What you see

  • Parts, packaging or raw materials damaged by high humidity
  • Some zones run hotter and damper than others, with no data to show it
  • A customer or auditor asks for climate records from production, and there are none

What we do

Temperature and humidity sensors zone by zone along the line, live on the dashboard, a LINE alert when a reading crosses its threshold, and scheduled reports by email.

What you get: Conditions corrected before product is lost, and per-zone history ready for customers and auditors.
Fits: Electronics · Food · Pharmaceuticals · Print and packaging

How it works

01
Sensors by zone

Temperature and humidity per zone along the line and in raw-material stores

WiFi · BLE
02
Gateway

Collects the whole line and sends it up over WiFi or a BLE gateway

MQTT / HTTPS
03
Cloud

Per-zone history on servers in Thailand, PDPA-compliant

History
04
AI analysis

Momosight finds the hours humidity repeatedly runs high and ties them to what happens on the floor, like the loading door opening

AI insight
05
Dashboard

Every zone at once, and shift-to-shift comparison

LINE · Email
06
Alerts and reports

LINE when a zone crosses its limit, and a shift report by email

The platform also speaksModbus RTUPT100Telegram

What it does

Limits per zone

Each zone holds its own range, instead of one figure for the whole plant.

Warned before product is lost

An early threshold gives the team time to correct conditions.

Shift reports

Each shift summarised and emailed automatically, ready for the production file.

Per-zone history

Answer a customer or an auditor about conditions while a batch ran.

Tied to the equipment

Readings can drive a dehumidifier or extraction fan, or run them on a schedule.

Many lines, many plants

Seen together from one place, with access by plant.

Devices used in this system

Prices are per set; how many you need depends on the site.

Where it fits

Electronics

Parts sensitive to humidity

Food plants

Preparation and packing rooms

Pharma and cosmetics

Areas held within a range

Print and packaging

Paper and film that move with humidity

Raw-material stores

Stock kept at temperature

Test rooms

Conditions recorded through a test

How we work with you

  1. 01
    Survey the line

    Divide it into zones, find where readings actually move, agree each zone's range.

  2. 02
    Install and check

    Sensors fitted by zone, readings checked against a reference instrument.

  3. 03
    Limits and report schedule

    Ranges per zone, the shift leaders' LINE group, and when reports go out.

  4. 04
    Support afterwards

    Annual MA, with recalibration on the agreed cycle.

Related documents

Questions about this system

Can it go in dusty or damp areas?

There are IP44-rated versions against dust and splashes. For harsher areas our engineers choose the mounting point and an enclosure to suit.

Can the data support an audit?

Yes — continuous records, exported to Excel or PDF charts for any period, with calibration and certificates available if they are required.

Can it run the dehumidifier automatically?

Yes, where the equipment accepts a control signal or can be switched through a relay; readings then drive it, or it runs on a schedule.

How many points per line?

It depends on the length and how many zones have different conditions. Most start with one point per zone where readings move most, then add more once the data shows where.

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